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Defense MRO - Helicopter Heavy Maintenance: Market Size & Forecast 2026

The global military helicopter heavy maintenance market sits at approximately USD 4.2 billion in 2025 (base year), growing at a 3.8 percent CAGR through 2032 to reach roughly USD 5.44 billion. The market is structurally tight, driven by aging platform sustainment, elevated defense spending across NATO and Indo-Pacific allies, and a supply chain that has not kept pace with shop-visit demand for dynamic components. Titanium alloy sheet (AMS 4911) benchmarks in the order of USD 28,500/MT in the US in Q2 2026 [Claight estimate: industry pricing benchmarks], and composite-repair capacity remains the binding constraint at many facilities. > **Analyst Take.** The VSE-PAG deal is the single most consequential near-term event in this market: it creates a Tier-1 independent MRO platform with USD 2.5B-plus pro forma revenue and cross-platform capability across UH-60, CH-47, and rotorcraft-drivetrai

Market size · 2025
$4.20bn
CAGR · 2025–2030
3.8%
Forecast · 2030
$5.06bn
Basis
Claight Analysis
Market size (USD)
Base year 2025
Official data · Claight AnalysisForecast
Market size and CAGR extracted from the published Claight report; figures match the report..
Forecast
2021
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2025
2026
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2028
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2032
2025 base: $4.2bn2032 est: $5.5bn
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Market size and forecast are Claight Analysis, informed by public research and industry data. Historical years before 2025 and all forecast years are Claight estimates at the stated CAGR. Retrieved 2026.