HighMarketSignal detected 5d ago

Engine turnaround times spike to 180–240+ days amid 3,500-engine backlog

Aircraft MRO Market 2025 to 2032: Engine Overhaul Dominance, Supply Chain Pressures, and Digital Transformation
What Changed

Global commercial engine shop visit turnaround times have surged to 180–240+ days, compared to the pre-pandemic norm of 60–90 days, driven by a global backlog exceeding 3,500 engines. The strain is acute on next-generation narrowbody powerplants like the CFM LEAP and Pratt & Whitney GTF. Concurrently, over two-thirds of MRO operators report that shop costs for these next-gen engines are exceeding initial budget expectations by 21% to over 50%.

At a Glance
Severity
High
Likelihood
High
Spend Exposed
-
Add your annual spend to quantify exposure:
$
Confidence
90%
Recommended Actions 1

Secure long-term engine overhaul capacity and cap shop visit rates immediately

Reserving dedicated shop slots and fixing labor and material escalation clauses protects flight schedules and prevents severe budget overruns.