DISCRETE
Water Truck (Commercial Grade, 5,000 gal)
Vocational truck upfitting — chassis integration, tank fabrication, pump/valve installation, electrical commissioning, and regulatory certification · US
Total Cost
$109,167 / unit
Capacity (units/year)
500
Throughput %
85%
Working capital
$27.1M Mn
Capex
$21.5M Mn
Offsite
$0.00 Mn
Total investment
$48.6M Mn
Lines
17
Net raw material
$89,901
82.4%
Conversion
$19,266
17.6%
Total / unit
$109,167
$ per unit
Raw Material
$89,901 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Commercial truck chassis (Class 8 vocational) | unit | $60,000 | ||
| Structural steel plate for tank body (1.6 tonnes @ $7,500/tonne)Live | kg | $1,600 | ||
| Tank fabrication — carbon steel plates, stiffeners, bafflesLive | kg | $1,800 | ||
| Pump, valves, and spray system (Hypro/Comet assembly) | unit | $13,500 | ||
| Electrical harness, telematics, control panel, lighting | unit | $6,000 | ||
| Paint, polyurea coating, corrosion protection, OSHA markings | unit | $4,500 | ||
| Hardware, fittings, gaskets, mounting brackets, misc | unit | $2,500 |
Utility
$4.88 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Factory electricity (welding, lighting, test bays) | MWh | $4.40 | ||
| Natural gas (welding, paint booth, heating) | GJ | $0.48 |
Operating
$160 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Tank fabrication and welding labor (structural steel assembly) | $75.00 | |
| Chassis integration, piping, pump install, commissioning labor | $85.00 |
Overhead
$9,002 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (supervision, tooling amort, consumables,间接) | $1.50 | |
| Engineering, certification, EPA/DOT compliance, G&A allocation | $9,000 |
Depreciation
$4,300 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation — plant, equipment, tooling ($21.5M / 500 units) | $4,300 |
Others
$5,800 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging, freight, and delivery to customer | $500 | |
| QA inspection, hydrostatic test, certification documentation | $800 | |
| Margin (competitive intensity, buyer leverage per report) | $4,500 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.