DISCRETE
Vehicle Seating & Interior Trim, Full Set
Seat & trim assembly: foam pour/float-cut, frame stamping/welding, cover cutting/stitching, mechanism integrate; door panel injection-molding, skin-lamination, insert-foam, hardware-assemble · MX
Total Cost
$625 / unit
Capacity (units/year)
200,000
Throughput %
85%
Working capital
$36.6M Mn
Capex
$100.0M Mn
Offsite
$0.00 Mn
Total investment
$136.6M Mn
Lines
20
Net raw material
$258
41.3%
Conversion
$367
58.7%
Total / unit
$625
$ per unit
Raw Material
$258 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| MDI (diphenylmethane diisocyanate) — foam index | kg | $13.65 | ||
| Polyol blend — flexible foam cushion + back + inserts | kg | $16.15 | ||
| Structural steel — seat frame stamping/welded structure | kg | $14.70 | ||
| Aluminum alloy — light-weight seat frame, rail, adjusterLive | kg | $15.13 | ||
| Nylon/natural-fiber fabric cover — 4 seats w/ pattern waste | m2 | $51.30 | ||
| Leather hide — premium seat insert, trimmed/finished | m2 | $39.20 | ||
| Seat mechanism assembly — recliner, slide, lumber, cables | set | $40.00 | ||
| Heating/ventilation electronics — mat, ECU, harness, sensor | set | $48.00 | ||
| Polypropylene injection-granulate — door panel & trim substrateLive | kg | $9.24 | ||
| PVC / TPO calendered skin — door panel & IP trim lamination | kg | $5.28 | ||
| Steel & polymer hardware — clips, fasteners, brackets, handles | kg | $5.60 |
Utility
$71.76 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity — plant production, lighting, automationLive | kWh | $71.48 | ||
| Natural gas — foam thermal cure, plant HVAC | m3 | $0.28 |
Operating
$17.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct assembly labour — seat & trim integrate, 3 stations x 5 hr | $17.00 |
Overhead
$188 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Plant overhead (logistics, maintenance, admin, insurance, taxes) | $108 | |
| SG&A allocation — sales, engineering, quality-systems, IT, corporate overhead | $80.00 |
Depreciation
$40.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Tooling amortization — dies, patterns, fixture, automation (10-yr D&A per 200K units) | $40.00 |
Financing
$14.60 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working capital financing — 8% APR on $36.6M WC, spread per unit | $14.60 |
Others
$35.80 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging, labels, returnable dunnage — outbound to OEM line | $6.00 | |
| QA / scrap & rework — 3% yield loss absorbed into unit cost | $29.80 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.