DISCRETE
Variable Message Signage - Full-Matrix LED Highway Sign (1200mm x 2400mm)
SMT assembly of LED modules, electronic integration, aluminum structural fabrication, system test, certification · US
Total Cost
$30,380 / unit
Capacity (units/year)
1,000
Throughput %
85%
Working capital
$6.0M Mn
Capex
$10.0M Mn
Offsite
$0.00 Mn
Total investment
$16.0M Mn
Lines
12
Net raw material
$15,030
49.5%
Conversion
$15,350
50.5%
Total / unit
$30,380
$ per unit
Raw Material
$15,030 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| LED module subassemblies (per sign, custom) | unit | $10,000 | ||
| Structural aluminum (sheet, extrusion, housing)Live | kg | $430 | ||
| Integrated controller board and power supply unit | unit | $2,750 | ||
| Fasteners and hardware (stainless steel, threaded) | lot | $1,250 | ||
| Cable harness and connectivity (signal, power, data) | unit | $600 |
Operating
$50.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Assembly, test and commissioning labor | $50.00 |
Overhead
$5,100 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (facilities, indirect labor, supplies, tools) | $3,400 | |
| SG&A allocation (sales, marketing, IT, admin, program management) | $1,700 |
Depreciation
$2,550 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (SMT line, test equipment, tooling, fixtures) | $2,550 |
Others
$7,650 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Engineering design, documentation and regulatory certification (MUTCD/EN 12966) | $2,000 | |
| Quality assurance, first-pass yield, and scrap allowance | $850 | |
| Supplier margin and overhead | $4,800 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.