DISCRETE
Truck Wheels (Steel, 22.5 x 8.25)
Hot forging / spin-forging + machining + surface coating (north america ex-works basis) · US
Total Cost
$128 / unit
Capacity (units/year)
1,200,000
Throughput %
85%
Working capital
$12.0M Mn
Capex
$72.0M Mn
Offsite
$5.0M Mn
Total investment
$89.0M Mn
Lines
12
Net raw material
$12.72
9.9%
Conversion
$116
90.1%
Total / unit
$128
$ per unit
Raw Material
$12.72 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Steel Coil (Hot-Rolled, Truck Wheel Grade) | kg | $10.67 | ||
| Coating (Zinc / Primer / Powder Coat) | kg | $1.05 | ||
| Fasteners / Valve Core / Hardware Kit | kg | $1.00 |
Utility
$0.20 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (Plant + Equipment) | kWh | $0.03 | ||
| Natural Gas (Heat Treatment Furnace) | MMBtu | $0.17 |
Operating
$90.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct Manufacturing Labor (Assembly, Machining, Coating) | $90.00 |
Overhead
$12.60 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory Overhead (Supervision, Maintenance, Indirect Labor, Supplies) | $6.30 | |
| SG&A and R&D Allocation (Engineering, Sales, Admin) | $6.30 |
Depreciation
$6.30 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Tooling and Equipment Depreciation (Stamping Dies, Forging Tools, CNC Tools, Coating Booths) | $6.30 |
Financing
$2.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Cost of Capital (Working Capital + Capex Financing Charge, ~8% WACC pro-rata) | $2.00 |
Others
$4.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Quality Assurance and Testing (Inspections, Destructive Testing, Certification) | $3.60 | |
| Packaging (Pallet, Wrap, Label) | $0.90 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.