DISCRETE
Industrial Gas Cylinder (50L, 200 bar, chrome-moly steel, DOT 3AA)
Seamless tube drawing, quench-and-temper heat treatment, hydrostatic proof testing, finishing (threading, painting, marking) · US
Total Cost
$159 / unit
Capacity (units/year)
500,000
Throughput %
85%
Working capital
$4.0M Mn
Capex
$20.0M Mn
Offsite
$2.0M Mn
Total investment
$26.0M Mn
Lines
14
Net raw material
$58.56
36.7%
Conversion
$101
63.3%
Total / unit
$159
$ per unit
Raw Material
$58.56 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Chrome-moly seamless tube (4130X)Live | kg | $37.36 | ||
| Valves and safety devices (brass/bronze) | piece | $18.00 | ||
| Welding wire and shielding gas | kg | $3.20 |
Utility
$1.90 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity | kWh | $0.40 | ||
| Natural gas (heat treatment furnace) | m3 | $1.50 |
Operating
$55.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Seamless manufacturing (draw, anneal, size) | $27.00 | |
| Heat treatment (quench and temper) | $12.00 | |
| Hydrostatic testing and finishing | $16.50 |
Overhead
$24.27 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (facilities, maintenance, insurance, G&A) | $11.87 | |
| SG&A allocation (sales, engineering, admin) | $12.40 |
Depreciation
$2.25 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment and tooling depreciation (15-year schedule) | $2.25 |
Financing
$0.45 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working capital and capex financing cost | $0.45 |
Others
$16.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Quality assurance and certification (TPI, DOT) | $9.00 | |
| Packaging and outbound logistics | $7.50 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.