DISCRETE
LED Cobra-Head Street Fixture, 9,000 Lumens
Die-casting, CNC machining, PCB assembly, optics integration, full QA/IES testing · US
Total Cost
$206 / unit
Capacity (units/year)
50,000
Throughput %
85%
Working capital
$3.0M Mn
Capex
$15.0M Mn
Offsite
$1.0M Mn
Total investment
$19.0M Mn
Lines
14
Net raw material
$131
63.4%
Conversion
$75.50
36.6%
Total / unit
$206
$ per unit
Raw Material
$131 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| LED array and optics module | unit | $56.00 | ||
| LED chip (incoming蓝光 chip set) | kg | $30.00 | ||
| Aluminum die-cast housingLive | kg | $5.04 | ||
| Optical-grade PMMA sheet for lens | kg | $2.10 | ||
| Aluminum reflector blankLive | kg | $1.01 | ||
| LED driver sub-assembly | unit | $28.00 | ||
| Copper wire and harness per fixtureLive | kg | $8.64 |
Utility
$1.50 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity, water, shop supplies per unit | unit | $1.50 |
Operating
$16.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct assembly and integration labor | $16.00 |
Overhead
$32.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (facility, support labor, indirect materials) | $20.00 | |
| Warranty reserve and SG&A allocation | $12.00 |
Depreciation
$12.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation allocation per unit (die-cast tooling, automation, test equip) | $12.00 |
Others
$14.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging and outbound logistics per unit | $8.00 | |
| QA, IES LM-79/DLC testing, and scrap reserve | $6.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.