DISCRETE
Spouted Pouch
Flexographic printing, adhesive lamination, and heat-seal pouch conversion with injection-molded spout insertion · US
Total Cost
$112 / unit
Capacity (units/year)
100,000,000
Throughput %
85%
Working capital
$10.0M Mn
Capex
$28.0M Mn
Offsite
$0.00 Mn
Total investment
$38.0M Mn
Lines
18
Net raw material
$0.03
0.0%
Conversion
$112
100.0%
Total / unit
$112
$ per unit
Raw Material
$0.03 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| LLDPE Film Resin (72-micron LLDPE substrate)Live | kg/pouch | $0.02 | ||
| Aluminum Foil (12-micron laminate layer)Live | kg/pouch | $0.00 | ||
| PET Film (12-micron print substrate) | kg/pouch | $0.00 | ||
| PP Spout Body (injection-molded) | kg/pouch | $0.01 | ||
| HDPE Screw Cap (injection-molded)Live | kg/pouch | $0.00 | ||
| Tamper-Evident Band (HDPE)Live | kg/pouch | $0.00 | ||
| Lamination Adhesive & Primer | kg/pouch | $0.00 | ||
| Printing Ink (gravure/flexo, food-contact grade) | kg/pouch | $0.00 |
Utility
$0.01 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant operations)Live | MWh/pouch | $0.00 | ||
| Process Water & Compressed Air | m3/pouch | $0.01 |
Operating
$112 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Printing & Lamination Labour | $38.00 | |
| Spout Insertion & Heat-Sealing Labour | $32.00 | |
| Quality Control & Food-Safety Testing Labour | $42.00 |
Overhead
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Facility Overhead (utilities, maintenance, insurance) | $0.00 | |
| SG&A, Regulatory Compliance & Sustainability Certification | $0.00 |
Depreciation
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment & Building Depreciation (10-yr plant) | $0.00 |
Others
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Inner Carton & Outer Corrugated Case | $0.00 | |
| Printing Plates & Cylinders (amortized) | $0.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.