DISCRETE
Specialty Cartons — Folding Carton (CCNB / SBS)
Sheet-fed offset printing, cutting and creasing, finishing (lamination/foil stamping) · US
Total Cost
$0.30 / unit
Capacity (units/year)
50,000,000
Throughput %
85%
Working capital
$7.0M Mn
Capex
$20.0M Mn
Offsite
$2.0M Mn
Total investment
$29.0M Mn
Lines
13
Net raw material
$0.01
4.6%
Conversion
$0.28
95.4%
Total / unit
$0.30
$ per unit
Raw Material
$0.01 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Paperboard substrate (CCNB 18-pt)Live | kg | $0.00 | ||
| Printing ink (offset, 4-color process) | kg | $0.01 | ||
| Coatings and primers | kg | $0.00 | ||
| Finishing film / foil / adhesiveLive | kg | $0.00 |
Utility
$0.02 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant operations)Live | kWh | $0.01 | ||
| Natural gas (press dryers, plant HVAC) | GJ | $0.01 |
Operating
$0.13 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Printing labor (press crew, setup, run) | $0.06 | |
| Cutting and creasing labor (press setup, stripping) | $0.03 | |
| Finishing labor (lamination, foil, inspection) | $0.04 |
Overhead
$0.11 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (maintenance, indirect labor, supplies, rent) | $0.08 | |
| SG&A allocation (sales, admin, compliance, certifications) | $0.04 |
Depreciation
$0.02 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment depreciation (presses, cutters, plant fit-out, 10-yr amort) | $0.02 |
Others
$0.01 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Carton packaging and palletization | $0.01 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.