DISCRETE
Shrink Sleeves (PETG, printed, cut-to-spec)
Rotogravure printing, adhesive/coating application, and precision slitting/cutting of PETG film into finished sleeves · US
Total Cost
$31.78 / unit
Capacity (units/year)
50,000,000
Throughput %
85%
Working capital
$3.5M Mn
Capex
$28.0M Mn
Offsite
$2.0M Mn
Total investment
$33.5M Mn
Lines
13
Net raw material
$14.10
44.4%
Conversion
$17.68
55.6%
Total / unit
$31.78
$ per unit
Raw Material
$14.10 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| PETG film substrate | g | $8.40 | ||
| Printing inks (5-color rotogravure) | g | $3.30 | ||
| Adhesive / tamper-evident coating | g | $2.40 |
Utility
$4.33 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (press + coating + HVAC) | MWh | $0.43 | ||
| Natural gas (press dryer / curing) | GJ | $3.90 |
Operating
$2.65 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Press operator labour + setup crew | $0.85 | |
| Print tooling amortisation (cylinders per SKU run) | $1.80 |
Overhead
$6.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (supervision, maintenance, facility, insurance) | $3.00 | |
| SG&A and business development allocation | $3.00 |
Depreciation
$1.80 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment depreciation (presses, coaters, slitters, cutters) | $1.80 |
Others
$2.90 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging materials (core, wrapper, label) | $0.50 | |
| Logistics and outbound freight | $1.50 | |
| Regulatory compliance (food-contact testing, lot traceability) | $0.90 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.