DISCRETE
Shrink Labels (PETG, 45-micron, flexographic printed)
Film extrusion / flexographic printing / coating / slitting and finishing · US
Total Cost
$3.76 / unit
Capacity (units/year)
500,000,000
Throughput %
85%
Working capital
$3.0M Mn
Capex
$15.0M Mn
Offsite
$0.00 Mn
Total investment
$18.0M Mn
Lines
12
Net raw material
$2.64
70.2%
Conversion
$1.12
29.8%
Total / unit
$3.76
$ per unit
Raw Material
$2.64 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| PETG film substrate (45-micron) | kg | $0.88 | ||
| White base ink (TiO2-rich) | g | $0.88 | ||
| Process colors ink (CMYK) | g | $0.53 | ||
| Black / accent ink | g | $0.15 | ||
| Adhesives and shrink coatings | g | $0.20 |
Utility
$0.05 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant)Live | kWh | $0.04 | ||
| Natural gas (process heat) | m3 | $0.01 |
Operating
$0.54 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Conversion and slitting (direct labour, maintenance, tooling, scrap) | $0.54 |
Overhead
$0.17 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| QA, technical support, admin, and insurance | $0.17 |
Depreciation
$0.05 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment depreciation (printing presses, slitters, coaters) | $0.05 |
Financing
$0.05 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working capital and financing cost | $0.05 |
Others
$0.26 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Outbound logistics and freight | $0.26 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.