DISCRETE
SBS Set-up Box (12"x8"x4")
Sheet-fed offset printing with aqueous coating and die-cutting on SBS paperboard · US
Total Cost
$0.34 / unit
Capacity (units/year)
10,000,000
Throughput %
85%
Working capital
$9.5M Mn
Capex
$12.0M Mn
Offsite
$3.5M Mn
Total investment
$25.0M Mn
Lines
14
Net raw material
$0.12
35.2%
Conversion
$0.22
64.8%
Total / unit
$0.34
$ per unit
Raw Material
$0.12 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Paperboard Substrate (350 gsm SBS)Live | kg | $0.06 | ||
| Offset Printing Ink (single-color) | kg | $0.01 | ||
| Aqueous Coating (finishing) | kg | $0.01 | ||
| Packaging Materials (LDPE wrap, corrugated interleaving, label)Live | kg | $0.04 | ||
| Fountain Solution & Dampening Additives | kg | $0.00 |
Utility
$0.01 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant-wide) | kWh | $0.00 | ||
| Natural Gas (press dryer, boiler) | m3 | $0.00 |
Operating
$0.06 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct Labor (press operators, die-cut, packers) | $0.06 |
Overhead
$0.10 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory Overhead (supervision, maintenance, supplies, facility) | $0.06 | |
| SG&A Allocation (sales, admin, engineering) | $0.04 |
Depreciation
$0.01 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (plant, equipment, tooling) | $0.01 |
Financing
$0.01 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Capital Cost of Financing (WCB + capex at 8%) | $0.01 |
Others
$0.04 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Tooling Amortization (cutting forms, embossing dies) | $0.00 | |
| QA, Inspection & Scrap Allowance (5%) | $0.03 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.