BULK
Security Wire Fencing (Galvanized & PVC-Coated Chain-Link Fence)
Wire rod receiving -> cold drawing -> hot-dip galvanizing (zinc bath) -> PVC extrusion coating -> weaving/welding into fence mesh -> cutting -> packaging -> dispatch · US
Total Cost
$17,354 / MT
Capacity (tonnes/year)
20,000
Throughput %
85%
Working capital
$2.5M Mn
Capex
$18.0M Mn
Offsite
$3.0M Mn
Total investment
$23.5M Mn
Lines
14
Net raw material
$309
1.8%
Conversion
$17,045
98.2%
Total / MT
$17,354
$ per MT
Raw Material
$309 / MT
| Line | Consumption | Unit | Price (USD) | Cost / MT |
|---|---|---|---|---|
| Steel wire rod (cold-drawn)Live | tonne | $0.43 | ||
| Zinc (for hot-dip galvanizing)Live | tonne | $0.08 | ||
| PVC resin (for coating extrusion) | tonne | $275 | ||
| Packaging materials (strapping, labels, pallets) | USD | $33.00 |
Utility
$17,003 / MT
| Line | Consumption | Unit | Price (USD) | Cost / MT |
|---|---|---|---|---|
| Electricity (wire drawing + coating lines) | MWh | $17,000 | ||
| Natural gas (galvanizing bath + extrusion drying) | GJ | $3.25 |
Operating
$36.00 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Direct labour (wire drawing, coating, assembly, QC, loading) | $35.00 | |
| Maintenance materials, contract maintenance, tooling consumables | $1.00 |
Overhead
$2.00 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Factory overhead (supervision, safety, plant services, utilities admin) | $1.00 | |
| SG&A (sales, general, admin, royalties, insurance, R&D allocation) | $1.00 |
Depreciation
$2.00 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Production equipment (wire drawing lines, galvanizing bath, PVC extruders, weaving/welding machines, cutting lines, packaging equipment) | $1.00 | |
| Building & site infrastructure (plant, galvanizing hall, warehouses, site works) | $1.00 |
Financing
$2.00 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Working capital financing cost (receivables, inventory at 10% WACC) | $1.00 | |
| Capex financing / cost of capital on $18M invested (amortized equivalent) | $1.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.