DISCRETE
Safety Harnesses (Full-Body Fall Protection)
Cut-and-sew assembly: webbing cutting, stitching, hardware riveting, padding insertion, QA inspection, and packaging · US
Total Cost
$81.45 / unit
Capacity (units/year)
250,000
Throughput %
85%
Working capital
$5.0M Mn
Capex
$14.0M Mn
Offsite
$800.0K Mn
Total investment
$19.8M Mn
Lines
12
Net raw material
$25.85
31.7%
Conversion
$55.60
68.3%
Total / unit
$81.45
$ per unit
Raw Material
$25.85 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Polyester webbing (45 mm, 25 kN) | kg | $23.00 | ||
| Steel hardware (D-ring, chest buckle, leg buckles)Live | kg | $0.59 | ||
| Aluminum hardware (adjustment buckles, pass-through connectors)Live | kg | $1.01 | ||
| Foam padding (EPE, 10 mm) | kg | $1.10 | ||
| Polyester thread and product labels | kg | $0.15 |
Utility
$1.50 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Factory utilities (electricity, HVAC, compressed air) | unit | $1.50 |
Operating
$24.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labour (cut, sew, finish, QC inspection) | $24.50 |
Overhead
$22.60 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Manufacturing overhead (facility, maintenance, supervision, insurance, HSE) | $14.00 | |
| SG&A allocation (sales, admin, engineering, product development) | $8.60 |
Depreciation
$3.20 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment depreciation (cutting, sewing, pressing, test rigs) | $3.20 |
Others
$3.80 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging (polybag, carton, insert) | $2.00 | |
| QA / in-process testing and scrap allowance | $1.80 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.