DISCRETE
FR Safety Coverall (NFPA 2112, 8 oz/yd² Aramid)
Cut-and-sew garment manufacturing with sewn retroreflective trim · MX
Total Cost
$234 / unit
Capacity (units/year)
10,000,000
Throughput %
85%
Working capital
$15.6M Mn
Capex
$18.0M Mn
Offsite
$5.0M Mn
Total investment
$38.6M Mn
Lines
14
Net raw material
$16.49
7.1%
Conversion
$217
92.9%
Total / unit
$234
$ per unit
Raw Material
$16.49 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Aramid woven fabric piece | kg | $12.24 | ||
| Sewn retroreflective tape | m | $2.25 | ||
| Sewing thread (meta-aramid) | kg | $0.60 | ||
| Trims (labels, zipper, hardware) | unit | $1.40 |
Utility
$0.27 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant-wide) | kWh | $0.02 | ||
| Water and compressed air | m3 | $0.25 |
Operating
$165 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Cut-and-sew assembly labour | $90.00 | |
| Maintenance and repairs | $75.00 |
Overhead
$6.76 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (facility, admin, safety) | $4.06 | |
| Corporate SG&A allocation | $2.70 |
Depreciation
$1.80 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment and tooling amortisation | $1.80 |
Financing
$0.22 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working-capital financing cost | $0.22 |
Others
$43.25 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging and polybag | $0.75 | |
| QA / certification / SEI-UL testing allocation | $42.50 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.