DISCRETE
Filtering Facepiece Respirator (N95/FFR)
Nonwoven meltblown-spunbond assembly, ultrasonic welding, strap attachment, packaging · US
Total Cost
$8.41 / unit
Capacity (units/year)
10,000,000
Throughput %
85%
Working capital
$700.0K Mn
Capex
$7.0M Mn
Offsite
$500.0K Mn
Total investment
$8.2M Mn
Lines
13
Net raw material
$0.04
0.5%
Conversion
$8.36
99.5%
Total / unit
$8.41
$ per unit
Raw Material
$0.04 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Polypropylene meltblown nonwoven (filter media)Live | kg | $0.02 | ||
| Polypropylene spunbond outer/cover webLive | kg | $0.01 | ||
| Aluminum nose clipLive | kg | $0.00 | ||
| Polyester elastic head strap | kg | $0.01 | ||
| Polyurethane foam nose cushion stripLive | kg | $0.00 |
Utility
$0.03 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant) | kWh | $0.01 | ||
| Packaging materials (poly bag + carton) | USD | $0.03 |
Operating
$3.33 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct assembly and test labour | $3.33 |
Overhead
$2.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (facilities, maintenance, indirect labour) | $1.00 | |
| SG&A allocation (sales, admin, R&D) | $1.00 |
Depreciation
$1.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (assembly equipment, cleanroom, test fixtures) | $1.00 |
Others
$2.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Quality assurance and regulatory compliance (NIOSH/CE) | $1.00 | |
| Profit margin | $1.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.