DISCRETE
Pressure-Sensitive Labels (Paper, Semi-Gloss, 80 gsm)
Coating adhesive on facestock, silicone-coating on glassine liner, laminating, flexo/digital printing, die-cutting, slitting · US
Total Cost
$63.26 / unit
Capacity (units/year)
20,000
Throughput %
85%
Working capital
$10.0M Mn
Capex
$85.0M Mn
Offsite
$2.0M Mn
Total investment
$97.0M Mn
Lines
13
Net raw material
$5.90
9.3%
Conversion
$57.36
90.7%
Total / unit
$63.26
$ per unit
Raw Material
$5.90 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Facestock paper (80 gsm semi-gloss) | kg | $2.71 | ||
| Release liner (glassine, silicone-coated) | kg | $0.70 | ||
| Acrylate PSA (water-based adhesive system)Live | kg | $1.29 | ||
| Printing inks and coatings (flexo/UV) | kg | $1.02 | ||
| Die-cut tooling and spare rule blades (amortized) | kg | $0.18 |
Utility
$6.33 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant-wide, all processes)Live | kWh | $6.33 |
Operating
$32.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Converting labour (print, coat, die-cut, slit, QC) | $32.00 |
Overhead
$10.60 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (plant supervision, utilities, maintenance supplies, insurance) | $10.00 | |
| SG&A allocation (sales, marketing, admin, QA/RA) | $0.60 |
Depreciation
$6.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment depreciation (coating lines, presses, slitters, building fit-out, amortized 10 yr) | $6.50 |
Financing
$0.23 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working capital financing cost (45 d AR + 30 d inventory, 8% WACC) | $0.23 |
Others
$1.70 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging materials (interleave paper, cores, cartons, palletization) | $1.50 | |
| Waste and scrap (5-12% press/convert yield loss, amortized) | $0.20 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.