DISCRETE

Precision Hand Tools

Precision machining, assembly and calibration of measurement tools (digital calipers, micrometers, micrometer heads, dial indicators) · TW
Total Cost
$102 / unit
Capacity (units/year)
1,000,000
Throughput %
85%
Working capital
$11.0M Mn
Capex
$20.0M Mn
Offsite
$5.0M Mn
Total investment
$36.0M Mn
Lines
14
Net raw material
$5.51
5.4%
Conversion
$96.61
94.6%
Total / unit
$102
$ per unit

Raw Material

$5.51 / unit
LineConsumptionUnitPrice (USD)Cost / unit
Stainless steel (caliper beam, frames)Livekg/unit$0.21
Electronic components (PCB, sensor, LCD)unit$3.50
Mechanical components (springs, fasteners, shafts)Livekg/unit$1.80

Utility

$0.06 / unit
LineConsumptionUnitPrice (USD)Cost / unit
Electricity and utilities (plant-wide: CNC, coating booths, HVAC, lighting)kWh/unit$0.06

Operating

$30.00 / unit
LinePrice (USD)Cost / unit
Precision machining (CNC turning/milling of beam and frames)$14.00
Surface treatment and coating (passivation, DLC coating)$6.00
Quality control and calibration (dimensional inspection, metrology certification)$5.50
Assembly and final test (component assembly, functional testing, packaging)$4.50

Overhead

$12.50 / unit
LinePrice (USD)Cost / unit
Factory overhead (support staff, maintenance, facilities, R&D allocation)$12.50

Depreciation

$1.00 / unit
LinePrice (USD)Cost / unit
Tooling and equipment depreciation (CNC machines, assembly lines, coating equipment, metrology)$1.00

Financing

$1.00 / unit
LinePrice (USD)Cost / unit
Working capital and capex financing cost$1.00

Others

$52.05 / unit
LinePrice (USD)Cost / unit
Packaging and labelling (blister pack, foam insert, instructions, carton)$0.75
Scrap and rework allowance$48.50
US import duty (MFN 3.7% on HTS 9017.30)$2.80
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.