BULK
Polyurethane Foam
Continuous slabstock or block-foam production via MDI/TDI + polyol exothermic reaction, followed by bun cutting, packaging and dispatch · US
Total Cost
$1,915 / MT
Capacity (tonnes/year)
20,000
Throughput %
85%
Working capital
$4.5M Mn
Capex
$12.0M Mn
Offsite
$0.00 Mn
Total investment
$16.5M Mn
Lines
10
Net raw material
$1,808
94.4%
Conversion
$106
5.6%
Total / MT
$1,915
$ per MT
Raw Material
$1,808 / MT
| Line | Consumption | Unit | Price (USD) | Cost / MT |
|---|---|---|---|---|
| TDI (Toluene Diisocyanate)Live | kg | $944 | ||
| Polyether Polyol | kg | $853 | ||
| Auxiliaries Package (water, silicone surfactant, amine catalyst, tin catalyst) | kg | $4.50 | ||
| Flame Retardant Additive (optional, commodity grade) | kg | $7.00 |
Utility
$40.45 / MT
| Line | Consumption | Unit | Price (USD) | Cost / MT |
|---|---|---|---|---|
| Electricity | MWh | $33.25 | ||
| Natural Gas (process heat and exotherm control) | GJ | $7.20 |
Operating
$32.00 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Direct Labour and Maintenance | $32.00 |
Overhead
$28.00 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Plant Overhead (utilities, maintenance, depreciation, logistics ex-works) | $18.00 | |
| SG&A Allocation (marketing, admin, commercial) | $10.00 |
Financing
$6.00 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Working Capital and Capital Financing Charge | $6.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.