DISCRETE
HDPE T-Shirt Shopping Bags (12x12+2.5 in, 1.1 mil, 2-color print)
Blown film extrusion → Central unwind → Flexographic printing → Bag converting (cut, seal, fold) → QC & packaging · US
Total Cost
$35.10 / unit
Capacity (units/year)
50,000,000
Throughput %
85%
Working capital
$2.0M Mn
Capex
$4.0M Mn
Offsite
$0.00 Mn
Total investment
$6.0M Mn
Lines
14
Net raw material
$9.87
28.1%
Conversion
$25.24
71.9%
Total / unit
$35.10
$ per unit
Raw Material
$9.87 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| HDPE Resin (blow molding grade) | g | $7.87 | ||
| Colorants and Additives (concentrate) | g | $1.20 | ||
| Printing Ink (flexo, 2-color) | g | $0.80 |
Utility
$0.02 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity — Blown Film Lines | kWh | $0.02 | ||
| Natural Gas — Extrusion Heating | kWh | $0.00 |
Operating
$24.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct Labour — Extrusion & Converting | $24.00 | |
| QA, Scrap, and Rework Allocation | $0.00 |
Overhead
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory Overhead (supervision, maintenance, supplies) | $0.00 | |
| SG&A, Admin, Sales, R&D Allocation | $0.00 |
Depreciation
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation — Equipment & Building | $0.00 |
Financing
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Cost of Capital (working capital + capex) | $0.00 |
Others
$1.21 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Trim/Waste and Rework (yield 97%) | $1.21 | |
| Packaging (poly bag + carton + label) | $0.00 | |
| Margin (EBITDA target for domestic US) | $0.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.