DISCRETE
Pipe Valves (Industrial Ball Valve, 6-inch Class 150 CS)
Metal casting (or forging) → CNC machining → assembly → hydrostatic testing → quality documentation → packaging · US
Total Cost
$132 / unit
Capacity (units/year)
500
Throughput %
85%
Working capital
$10.0M Mn
Capex
$18.0M Mn
Offsite
$6.0M Mn
Total investment
$34.0M Mn
Lines
12
Net raw material
$45.62
34.6%
Conversion
$86.40
65.4%
Total / unit
$132
$ per unit
Raw Material
$45.62 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Carbon steel bar/casting (body)Live | kg | $21.35 | ||
| Carbon steel bar/casting (trim: stem, ball, adapter)Live | kg | $7.47 | ||
| PTFE seats and seals | kg | $7.00 | ||
| Bolts, studs, hardware | kg | $6.50 | ||
| Elastomer O-rings (Viton/EPDM) | kg | $3.30 |
Utility
$5.10 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Utilities (electricity, water, compressed air) | MWh | $5.10 |
Operating
$32.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Casting, machining and assembly labour | $32.00 |
Overhead
$30.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (facilities, utilities, admin, logistics in) | $22.50 | |
| SG&A allocation (sales, engineering, admin, warranty) | $8.00 |
Depreciation
$1.80 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (CNC equipment, tooling, test rigs, building) | $1.80 |
Others
$17.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Quality assurance, hydrostatic testing and documentation | $13.50 | |
| Scrap and rework allowance | $3.50 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.