DISCRETE
Multi-wall Paper Sack (50 kg Cement Sack, 4-ply)
Multi-ply kraft paper unwinding, printing, cutting, multi-station folding/sewing/valve assembly, bundling · US
Total Cost
$35.46 / unit
Capacity (units/year)
50,000,000
Throughput %
85%
Working capital
$4.6M Mn
Capex
$18.0M Mn
Offsite
$2.0M Mn
Total investment
$24.6M Mn
Lines
13
Net raw material
$0.32
0.9%
Conversion
$35.14
99.1%
Total / unit
$35.46
$ per unit
Raw Material
$0.32 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Kraft Paper (4-ply, 110 gsm/ply, 440 gsm total) | kg | $0.30 | ||
| Adhesive (water-based, VAE copolymer) | kg | $0.01 | ||
| Sewing Thread (polypropylene) | kg | $0.01 | ||
| Printing Ink (flexo, solvent-based) | kg | $0.01 |
Utility
$0.01 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant & equipment) | kWh | $0.01 | ||
| Water (process + sanitary) | liter | $0.00 |
Operating
$35.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Converting Labour (skilled + semi-skilled blend) | $35.00 |
Overhead
$0.06 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Manufacturing Overhead (maintenance, energy opex, supplies) | $0.04 | |
| SG&A (sales, admin, quality cert, commercial) | $0.02 |
Depreciation
$0.03 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (plant & equipment, 15-yr straight-line) | $0.03 |
Financing
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working Capital Financing (7% on 2-month inventory/receivables) | $0.00 |
Others
$0.03 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging (pallet, PE wrap, interleaves, labels) | $0.02 | |
| QA, Scrap & Rework (2% of finished cost) | $0.01 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.