DISCRETE
Mono-material PE Tubes
HDPE extrusion, offset printing, coating, cap insertion · EU
Total Cost
$147 / unit
Capacity (units/year)
50,000,000
Throughput %
85%
Working capital
$5.5M Mn
Capex
$18.0M Mn
Offsite
$2.0M Mn
Total investment
$25.5M Mn
Lines
15
Net raw material
$0.02
0.0%
Conversion
$147
100.0%
Total / unit
$147
$ per unit
Raw Material
$0.02 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| HDPE resin (tube body) | kg | $0.01 | ||
| Offset printing ink | kg | $0.00 | ||
| Surface coating ( lacquer) | kg | $0.00 | ||
| Aluminum cap (flip-top)Live | kg | $0.00 | ||
| Corrugated carton packaging | kg | $0.00 | ||
| Shrink wrap / pallet film | kg | $0.00 |
Utility
$0.01 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant operations) | kWh | $0.01 | ||
| Natural gas (process heat) | kWh | $0.00 |
Operating
$41.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labour (extrusion, printing, capping) | $38.00 | |
| Quality assurance & scrap allowance | $3.50 |
Overhead
$40.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (maintenance, supplies, support) | $18.00 | |
| SG&A allocation (sales, admin, engineering) | $22.00 |
Depreciation
$6.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment depreciation (10-yr linear) | $6.00 |
Financing
$4.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Capital financing cost (WACC ~8%) | $4.50 |
Others
$55.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Decoration setup / print changeover | $55.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.