DISCRETE
20-Passenger Minibus (Diesel, Premium European OEM)
Assembly manufacturing — body-on-chassis welded structure, paint shop, final assembly line, end-of-line test · EU
Total Cost
$8,481 / unit
Capacity (units/year)
5,000
Throughput %
85%
Working capital
$22.0M Mn
Capex
$55.0M Mn
Offsite
$25.0M Mn
Total investment
$102.0M Mn
Lines
14
Net raw material
$3,384
39.9%
Conversion
$5,097
60.1%
Total / unit
$8,481
$ per unit
Raw Material
$3,384 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Steel (chassis, body structure, crossmembers)Live | kg | $666 | ||
| Aluminum (body panels, roof, extrusion)Live | kg | $861 | ||
| Cast iron (engine block, gearbox, axle housings) | kg | $270 | ||
| Copper wire (harness, electrical)Live | kg | $1,007 | ||
| Fabric and foam (seats, trim, insulation) | kg | $360 | ||
| Tempered glass (windows, windshield)Live | kg | $145 | ||
| Synthetic rubber (seals, gaskets, belts, hoses)Live | kg | $75.17 |
Utility
$100 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Factory utilities (electricity, water, compressed air, natural gas) | MWh | $100 |
Operating
$46.80 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Assembly and direct labor (welding, fit-up, final assembly, PDI) | $46.80 |
Overhead
$1,100 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (supervision, maintenance, supplies, IE) | $1,100 |
Depreciation
$900 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (equipment, tooling, building amortization per unit) | $900 |
Financing
$2,400 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working capital financing cost (WC days × ASP × WACC) | $2,400 |
Others
$550 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging and outbound logistics materials | $200 | |
| QA, testing, homologation, scrap/rework reserve | $350 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.