DISCRETE
Medical Uniforms (Scrub Tops / Pants / Gowns)
Cut-and-sew manufacturing: fabric cutting, component attachment, finishing and inspection · US
Total Cost
$31.51 / unit
Capacity (units/year)
2,500,000
Throughput %
85%
Working capital
$12.0M Mn
Capex
$15.0M Mn
Offsite
$0.00 Mn
Total investment
$27.0M Mn
Lines
13
Net raw material
$1.75
5.5%
Conversion
$29.76
94.5%
Total / unit
$31.51
$ per unit
Raw Material
$1.75 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Fabric — polyester-cotton blendLive | kg | $0.32 | ||
| Fabric — cotton yarnLive | kg | $0.71 | ||
| Thread (industrial polyester) | kg | $0.11 | ||
| Trim components (elastic, buttons, labels) | piece | $0.60 |
Utility
$0.27 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (factory)Live | kWh | $0.25 | ||
| Natural gas (factory heat) | m3 | $0.02 |
Operating
$16.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Fabrication labour (cutting and sewing) | $16.00 |
Overhead
$11.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Cutting and sewing overhead (plant) | $9.50 | |
| SG&A (corporate + GPO fee + sales) | $1.50 |
Depreciation
$0.42 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (equipment + building) | $0.42 |
Others
$2.07 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| QC and testing (AAMI compliance) | $0.50 | |
| Packaging and labeling materials | $0.25 | |
| Outbound logistics and distribution | $1.32 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.