DISCRETE
Industrial Machine Vision Camera (Area-Scan, 5–20 MP, GigE/IP67)
Contract electronics manufacturing — SMT PCB population, sensor-to-lens optical alignment, firmware flash, in-circuit and optical calibration, environmental burn-in testing, final pack-out. · US
Total Cost
$242 / unit
Capacity (units/year)
50,000
Throughput %
85%
Working capital
$2.5M Mn
Capex
$12.0M Mn
Offsite
$1.5M Mn
Total investment
$16.0M Mn
Lines
14
Net raw material
$186
77.0%
Conversion
$55.53
23.0%
Total / unit
$242
$ per unit
Raw Material
$186 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Image sensor (CMOS, area-scan, 5–20 MP) | piece | $70.00 | ||
| Processor electronics (SoC/FPGA + memory) | piece | $25.00 | ||
| Interface electronics (GigE PHY / USB3 / CXP) | piece | $20.00 | ||
| PCB assembly (multi-layer, sensor + main boards) | piece | $25.00 | ||
| Mechanical housing and connectors (IP67, aluminum)Live | kg | $1.18 | ||
| Optical components (lens mount, filters, seals) | piece | $30.00 | ||
| Firmware/software (embedded, GenICam compliant) | piece | $15.00 |
Utility
$0.30 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (factory and test equipment) | kWh | $0.30 |
Operating
$23.33 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Final assembly, programming, optical alignment, and test | $23.33 |
Overhead
$22.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (rent, support staff, indirect materials) | $12.00 | |
| SG&A allocation (sales, logistics, admin, warranty reserve) | $10.00 |
Depreciation
$2.40 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Manufacturing equipment depreciation (SMT, AOI, optical test) | $2.40 |
Others
$7.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging, labeling, and outer carton | $1.50 | |
| Quality assurance, scrap, and rework reserves | $6.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.