DISCRETE
Grade 1 Cylindrical Lockset
Stamping, zinc die-casting, CNC machining, plating, PCB integration, assembly and testing · US
Total Cost
$133 / unit
Capacity (units/year)
1,000,000
Throughput %
85%
Working capital
$5.8M Mn
Capex
$25.0M Mn
Offsite
$3.0M Mn
Total investment
$33.8M Mn
Lines
14
Net raw material
$3.44
2.6%
Conversion
$129
97.4%
Total / unit
$133
$ per unit
Raw Material
$3.44 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Steel Plate / Bar (chassis, latch, deadbolt, strike)Live | kg | $1.05 | ||
| Brass Bar / Rod (cylinder, plug, tumbler pins)Live | kg | $2.03 | ||
| Zinc Die-Cast Ingot (trim, levers, roses) | kg | $0.36 |
Utility
$0.12 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Plant Electricity (stamping, machining, assembly, lighting) | kWh | $0.02 | ||
| Process Water and Compressed Air | m3 | $0.11 |
Operating
$122 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Stamping and Machining (chassis, deadbolt, cylinder fabrication) | $14.00 | |
| Tooling Amortization (stamping dies, machining jigs) | $0.35 | |
| Electronic Integration (PCB assembly, MCU programming, wiring) | $14.00 | |
| Electronic Components (PCB, MCU, sensors, battery contacts) | $80.00 | |
| Assembly and Testing (labor, cycle testing, packaging materials) | $14.00 |
Overhead
$1.40 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Facility Overhead and SG&A (facility costs, admin, sales allocation) | $1.40 |
Depreciation
$2.40 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (tooling, machinery, building @ 10-yr straight-line) | $2.40 |
Others
$3.10 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Finish and Plating (nickel, chrome, PVD coatings; chemical baths) | $2.80 | |
| Packaging and Logistics (retail box, inserts, palletization) | $0.30 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.