DISCRETE
Electronic Refrigerant Leak Detector
Electronics manufacturing (SMT assembly) with injection molding and precision calibration · US
Total Cost
$1,925 / unit
Capacity (units/year)
50,000
Throughput %
85%
Working capital
$7.8M Mn
Capex
$25.0M Mn
Offsite
$5.0M Mn
Total investment
$37.8M Mn
Lines
13
Net raw material
$1,300
67.5%
Conversion
$625
32.5%
Total / unit
$1,925
$ per unit
Raw Material
$1,300 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Infrared detector element | piece | $550 | ||
| PCB / microcontroller / display assembly | piece | $400 | ||
| Mechanical housing (injection molded) | piece | $250 | ||
| Ruggedization / sealing materials | kit | $100 |
Utility
$24.96 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Factory utilities and supplies (electricity, fixtures, inert gas) | MWh | $24.96 |
Operating
$150 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Calibration and certification labor | $80.00 | |
| Assembly and testing labor | $70.00 |
Overhead
$0.41 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (support labor, maintenance, indirect materials) | $0.30 | |
| SG&A allocation (brand, marketing, warranty reserves, distribution) | $0.11 |
Depreciation
$50.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment depreciation (molding, SMT, test fixtures, tooling) | $50.00 |
Others
$400 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| R&D and regulatory compliance amortization | $300 | |
| Packaging and labeling | $20.00 | |
| QA, scrap, and rework reserves | $80.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.