DISCRETE
Industrial Brake Assembly (Hydraulic Disc Brake)
Fabrication, machining, assembly and testing · US
Total Cost
$1,458 / unit
Capacity (units/year)
25,000
Throughput %
85%
Working capital
$6.0M Mn
Capex
$12.0M Mn
Offsite
$2.0M Mn
Total investment
$20.0M Mn
Lines
14
Net raw material
$954
65.4%
Conversion
$504
34.6%
Total / unit
$1,458
$ per unit
Raw Material
$954 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Steel and castings (main housing, structural)Live | kg | $19.21 | ||
| Machined components (shafts, pins, backing plates)Live | kg | $9.61 | ||
| Bearings and seals | piece | $120 | ||
| Friction linings (pads and wear materials) | kg | $350 | ||
| Hydraulic cylinders and valves | piece | $280 | ||
| Electronics and sensors (PCB, relays, position sensors) | piece | $175 |
Utility
$50.00 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant-wide, CNC and test rigs) | MWh | $50.00 |
Operating
$55.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labour (assembly, machining, testing) | $55.00 |
Overhead
$261 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (maintenance, indirect labour, supplies, insurance) | $137 | |
| SG&A allocation (engineering, sales, administration) | $124 |
Depreciation
$56.47 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation and amortisation (equipment and facility, 10-year straight-line) | $56.47 |
Financing
$28.24 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Cost of capital on working capital (10% WACC) | $28.24 |
Others
$52.88 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging and sub-packaging materials | $10.00 | |
| Quality assurance, inspection and scrap allowance | $42.88 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.