DISCRETE
Industrial Battery Charger
Electromechanical assembly and test (PCB population, magnetics winding, chassis fabrication, final assembly, and functional/EHS testing) · CN
Total Cost
$712 / unit
Capacity (units/year)
20,000
Throughput %
85%
Working capital
$5.9M Mn
Capex
$5.0M Mn
Offsite
$0.00 Mn
Total investment
$10.9M Mn
Lines
13
Net raw material
$372
52.2%
Conversion
$340
47.8%
Total / unit
$712
$ per unit
Raw Material
$372 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Copper windings and magnetic componentsLive | kg | $64.77 | ||
| Steel chassis and enclosure | kg | $12.00 | ||
| Power semiconductor components (IGBTs, MOSFETs, controller ICs) | unit | $145 | ||
| PCB assembly (bare board + surface-mount components) | unit | $110 | ||
| Connectors, wiring harness, and cabling | unit | $40.00 |
Utility
$10.00 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (factory power for assembly and test) | MWh | $2.00 | ||
| Compressed air, water, and industrial gases | unit | $8.00 |
Operating
$85.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labor (assembly, wiring, test) | $85.00 |
Overhead
$125 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Manufacturing overhead (facilities, tooling, scrap, QA) | $60.00 | |
| R&D amortization (product development cost spread over volume) | $35.00 | |
| SG&A allocation (sales, distribution, admin) | $30.00 |
Others
$120 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Certification, compliance, and safety testing (UL, CE, RoHS amortized) | $25.00 | |
| Profit margin (target) | $95.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.