DISCRETE
Residential Air-Source Heat Pump (ASHP), 10–12 kW
Discrete assembly — fabrication, brazing, refrigerant charging, functional testing, pack-out · US
Total Cost
$3,361 / unit
Capacity (units/year)
200,000
Throughput %
85%
Working capital
$32.0M Mn
Capex
$55.0M Mn
Offsite
$0.00 Mn
Total investment
$87.0M Mn
Lines
16
Net raw material
$2,364
70.3%
Conversion
$997
29.7%
Total / unit
$3,361
$ per unit
Raw Material
$2,364 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Compressor (scroll or rotary) | piece | $744 | ||
| Heat Exchanger Assembly (evaporator/condenser coil) | piece | $434 | ||
| Controls & Electronics (PCB, sensors, reversing valve) | piece | $310 | ||
| Fan Motor and Impeller Assembly | piece | $248 | ||
| Sheet Metal Housing / Chassis | piece | $217 | ||
| Copper Tubing and Piping (refrigerant circuits)Live | kg | $101 | ||
| Refrigerant (R-32 or HFC-410A blend charge) | kg | $77.00 | ||
| Expansion Valve, Driers, and Charging Components | piece | $78.00 | ||
| Installation Materials (brackets, insulation, drain accessories) | kit | $155 |
Utility
$0.08 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Factory Electricity (assembly, testing, HVAC)Live | MWh | $0.08 |
Operating
$80.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Assembly, Brazing, and Test Labour | $42.00 | |
| Packaging Materials (carton, foam, palletization) | $38.00 |
Overhead
$744 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Manufacturing Overhead (energy, facility, maintenance, QM) | $434 | |
| SG&A Allocation (sales, engineering, admin) | $310 |
Depreciation
$125 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (plant, equipment, tooling amortized over 10 yr) | $125 |
Financing
$48.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working Capital Financing Cost (WC × WACC 9%, 90-day float) | $48.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.