DISCRETE
Flat Pouches
Multi-layer film extrusion, rotogravure/flexo printing, solvent-less lamination, slitting, and bag-making · US
Total Cost
$0.04 / unit
Capacity (units/year)
20,000,000
Throughput %
85%
Working capital
$2.5M Mn
Capex
$11.0M Mn
Offsite
$500.0K Mn
Total investment
$14.0M Mn
Lines
15
Net raw material
$0.02
53.0%
Conversion
$0.02
47.0%
Total / unit
$0.04
$ per unit
Raw Material
$0.02 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| PE film (sealant layer, LLDPE/LDPE blend, ~50 micron)Live | kg | $0.01 | ||
| PA6 film (barrier layer, ~15 micron) | kg | $0.00 | ||
| PET film (print web, ~12 micron) | kg | $0.00 | ||
| Solvent-based ink (gravure, per unit equivalent) | kg | $0.00 | ||
| 2-component adhesive (lamination, per unit equivalent) | kg | $0.00 | ||
| Tie resin layer (print web bond, ~3 micron equivalent) | kg | $0.00 |
Utility
$0.00 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant-wide, converting and HVAC)Live | MWh | $0.00 | ||
| Natural gas (process heat for drying, curing) | GJ | $0.00 |
Operating
$0.01 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Converting labour and supervision (print, lamination, slitting, bag-make) | $0.01 |
Overhead
$0.01 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (indirect labour, maintenance, facility, insurance) | $0.00 | |
| SG&A allocation (sales, admin, product development) | $0.00 |
Depreciation
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Plant and equipment depreciation (15-year straight-line avg.) | $0.00 |
Financing
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working capital and capex financing cost (@ 7% WACC applied to invested capital) | $0.00 |
Others
$0.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging materials (outer carton, interleaving, pallet wrap) | $0.00 | |
| Quality assurance and yield loss (scrap, QA materials, inspection) | $0.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.