DISCRETE
Flame-Resistant Uniforms (NFPA 2112 Woven Coverall)
Cut-and-sew assembly of NFPA 2112-compliant woven coverall from modacrylic/cotton blend fabric, including reflexive tape certification, QA testing, and Asia-NA ocean freight · VN
Total Cost
$21.38 / unit
Capacity (units/year)
2,353,000
Throughput %
85%
Working capital
$3.5M Mn
Capex
$3.0M Mn
Offsite
$0.00 Mn
Total investment
$6.5M Mn
Lines
14
Net raw material
$7.73
36.2%
Conversion
$13.65
63.8%
Total / unit
$21.38
$ per unit
Raw Material
$7.73 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Modacrylic fiber (FR base, 1.7 dtex) | kg | $4.20 | ||
| Cotton fiber (combed, for FR blend)Live | kg | $0.31 | ||
| YKK zipper and snap hardware (FR-rated) | dozen | $2.49 | ||
| Certifed aramid thread and labels | kg | $0.03 | ||
| Reflective tape (EN ISO 20471 / ANSI 107 certified) | m | $0.70 |
Utility
$0.03 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Factory electricity and water (industrial tariff) | kWh | $0.03 |
Operating
$2.20 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labor — cut-and-sew (Vietnam factory) | $2.20 |
Overhead
$4.20 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead — supervision, maintenance, utilities admin, IE | $4.20 |
Depreciation
$0.08 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment depreciation — sewing machines, cutters, finish tables (10-yr life) | $0.08 |
Financing
$0.29 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working capital financing cost — raw material, WIP, FG, and AR cash cycle | $0.29 |
Others
$6.85 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Polybag and carton packaging materials | $0.85 | |
| QA, in-process inspection, and NFPA 2112 testing allocation | $1.20 | |
| Ocean freight and insurance (40ft container, Asia-NA, ~120 garments/shipment) | $1.80 | |
| Supplier EBITDA markup (10-14% margin on factory cost) | $3.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.