DISCRETE
FIBC / Big Bags (1,000 kg SWL, 4-loop, uncoated circular woven)
Circular weaving of PP tape yarn → extrusion → cutting → sewing → printing → QA → packaging · IN
Total Cost
$7.80 / unit
Capacity (units/year)
18,200,000
Throughput %
85%
Working capital
$14.0M Mn
Capex
$18.0M Mn
Offsite
$0.00 Mn
Total investment
$32.0M Mn
Lines
14
Net raw material
$0.71
9.1%
Conversion
$7.09
90.9%
Total / unit
$7.80
$ per unit
Raw Material
$0.71 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Polypropylene tape yarn resinLive | kg | $0.32 | ||
| PP woven fabric (in-house woven tape) | kg | $0.24 | ||
| PP/HDPE lifting loops (tape + sewing yarn) | kg | $0.04 | ||
| Coating polymer (inner coated variants) | kg | $0.03 | ||
| Packaging materials (poly bag + label + carton) | kg | $0.07 |
Utility
$0.59 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| ElectricityLive | kWh | $0.53 | ||
| Natural gas / steam for extrusion and weaving | kg | $0.05 |
Operating
$5.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labour (weaving, conversion, sewing, QC) | $2.20 | |
| Maintenance consumables & tools | $2.80 |
Overhead
$0.23 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (facility, admin, insurance, indirect labour) | $0.23 |
Depreciation
$0.14 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Plant and equipment depreciation | $0.14 |
Others
$1.13 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Quality testing and third-party certification (UN / FDA) | $0.95 | |
| Outbound logistics (finished FIBC to warehouse / port) | $0.10 | |
| Producer margin | $0.08 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.