DISCRETE
Industrial Hard Hat (Type I, Class E)
Injection molding of thermoplastic shell + assembly of suspension system and accessories · CN
Total Cost
$7.60 / unit
Capacity (units/year)
10,000,000
Throughput %
85%
Working capital
$12.0M Mn
Capex
$20.0M Mn
Offsite
$0.00 Mn
Total investment
$32.0M Mn
Lines
12
Net raw material
$1.77
23.3%
Conversion
$5.83
76.7%
Total / unit
$7.60
$ per unit
Raw Material
$1.77 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Polycarbonate resin (shell)Live | kg | $1.20 | ||
| HDPE (suspension cradle)Live | kg | $0.30 | ||
| ABS pellets (hardware, adjustment clips) | kg | $0.20 | ||
| Nylon 6 (chin strap webbing)Live | kg | $0.06 |
Utility
$0.02 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (injection molding + assembly) | kWh | $0.02 |
Operating
$4.15 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labor (molding, assembly, finishing) | $4.15 |
Overhead
$0.86 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (maintenance, supplies, support labor) | $0.38 | |
| SG&A allocation (sales, admin, engineering support) | $0.48 |
Depreciation
$0.20 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (molding equipment, molds, assembly line, test fixtures) | $0.20 |
Others
$0.60 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging (poly bag + corrugated insert) | $0.20 | |
| Quality assurance and compliance testing (ANSI/EN) | $0.30 | |
| Supplier financing cost (working + fixed capital) | $0.10 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.