DISCRETE
Twin-Screw Compounding Extruder (150 kW)
Fabrication, precision machining, assembly and testing of multi-component industrial extrusion machinery · US
Total Cost
$193,609 / unit
Capacity (units/year)
150
Throughput %
85%
Working capital
$8.0M Mn
Capex
$26.0M Mn
Offsite
$2.5M Mn
Total investment
$36.5M Mn
Lines
13
Net raw material
$124,018
64.1%
Conversion
$69,591
35.9%
Total / unit
$193,609
$ per unit
Raw Material
$124,018 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Structural carbon steel (frame, barrel, barrel supports, feeding system)Live | kg | $7,471 | ||
| Tool steel (screw elements, screw shafts, die inserts)Live | kg | $780 | ||
| Alloy steel (barrel lining, barrel nuts, coupling)Live | kg | $534 | ||
| Aluminum (motor housings, heat sinks, terminal boxes)Live | kg | $1,009 | ||
| Copper (barrel heating elements, electrical wiring)Live | kg | $2,549 | ||
| Electronic controllers (PLC, HMI panel, VFD, sensors) | piece | $45,000 | ||
| Fasteners and fittings (bolts, screws, brackets, seals, O-rings) | kg | $675 | ||
| Purchased components (motor, gearbox, gear reducer, drive coupling) | piece | $66,000 |
Operating
$58.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Assembly and testing labour (machinists, electricians, assemblers, QA inspectors) | $58.00 |
Overhead
$10,500 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (utilities, supervision, maintenance, supplies, facility) | $10,500 |
Depreciation
$17,333 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment and facility depreciation (10-year straight-line) | $17,333 |
Financing
$5,700 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Capital financing cost (6% WACC on capex and offsite) | $5,700 |
Others
$36,000 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Manufacturer margin and after-sales provision (warranty, application support) | $36,000 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.