DISCRETE
Electrical Enclosures
Sheet Metal Fabrication (stamping, welding, powder coating) · US
Total Cost
$180 / unit
Capacity (units/year)
50,000
Throughput %
85%
Working capital
$3.5M Mn
Capex
$12.0M Mn
Offsite
$0.00 Mn
Total investment
$15.5M Mn
Lines
12
Net raw material
$34.33
19.1%
Conversion
$146
80.9%
Total / unit
$180
$ per unit
Raw Material
$34.33 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Galvanized Cold-Rolled Steel SheetLive | kg | $26.68 | ||
| Hardware Kit (hinges, latches, studs, mounts) | kit | $6.30 | ||
| Powder Coat Finish Material | kg | $1.35 |
Utility
$0.62 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electrical Energy (press, welding, lighting) | kWh | $0.32 | ||
| Natural Gas (powder coat cure oven) | m3 | $0.30 |
Operating
$133 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Stamping and Forming Labour | $31.00 | |
| Welding and Assembly Labour | $32.00 | |
| Quality Testing and UL Certification Labour | $70.00 |
Overhead
$8.40 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory Overhead (engineering, config, admin) | $8.40 |
Depreciation
$1.40 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment and Tooling Depreciation | $1.40 |
Financing
$0.88 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working Capital and Capex Financing Cost | $0.88 |
Others
$1.40 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging Materials (foam, carton, labels) | $1.40 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.