DISCRETE
Electrical Conduits (Steel EMT and PVC)
Steel: tube-forming, welding, threading, galvanizing | PVC: extrusion, cutting · US
Total Cost
$6.80 / unit
Capacity (units/year)
17,000,000
Throughput %
85%
Working capital
$7.0M Mn
Capex
$10.0M Mn
Offsite
$3.0M Mn
Total investment
$20.0M Mn
Lines
12
Net raw material
$5.58
82.2%
Conversion
$1.21
17.8%
Total / unit
$6.80
$ per unit
Raw Material
$5.58 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Steel coil (HRC/CRC)Live | kg/unit | $4.44 | ||
| Zinc (galvanizing)Live | kg/unit | $0.20 | ||
| PVC resin | kg/unit | $0.81 | ||
| PVC additives (stabilizers, pigments, impact modifiers) | kg/unit | $0.14 |
Utility
$0.53 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity — fabrication & threading | MWh/unit | $0.34 | ||
| Electricity — PVC extrusion | MWh/unit | $0.19 |
Operating
$0.14 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labour — forming, threading, extrusion, finishing | $0.14 |
Overhead
$0.33 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (maintenance, supervisors, supplies, plant insurance) | $0.14 | |
| SG&A allocation (sales, admin, compliance, working capital cost) | $0.19 |
Depreciation
$0.06 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation — production equipment and building | $0.06 |
Others
$0.15 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging and outbound logistics | $0.12 | |
| QA, certification, and testing (UL/CSA/IEC) | $0.03 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.