DISCRETE
Electric DC Motors (BLDC, 2.2kW IEC 100 frame)
Discrete manufacturing — lamination stacking, coil winding, magnet insertion, assembly, balancing, burn-in testing · CN
Total Cost
$239 / unit
Capacity (units/year)
50,000
Throughput %
85%
Working capital
$5.0M Mn
Capex
$15.0M Mn
Offsite
$1.0M Mn
Total investment
$21.0M Mn
Lines
14
Net raw material
$130
54.4%
Conversion
$109
45.6%
Total / unit
$239
$ per unit
Raw Material
$130 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| NdFeB permanent magnets | kg | $44.00 | ||
| Copper magnet wire (magnet grade)Live | kg | $21.59 | ||
| Electrical steel laminations (silicon steel) | kg | $6.00 | ||
| Aluminum (frame, end bells, cooling fan)Live | kg | $5.38 | ||
| Bearings (deep-groove ball bearings) | pieces | $8.00 | ||
| Electronic control PCB assemblies (sensor, control logic) | unit | $25.00 | ||
| Power electronics / inverter module | unit | $20.00 |
Utility
$4.00 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electrical energy (plant floor, testing stations) | MWh | $4.00 |
Operating
$40.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Assembly and direct manufacturing labour | $35.00 | |
| Testing, calibration, quality assurance | $5.00 |
Overhead
$52.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (maintenance, indirect labour, supplies, tooling | $28.00 | |
| SG&A allocation (sales, engineering, admin) | $24.00 |
Depreciation
$10.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (plant, equipment, tooling — 7-year straight-line) | $10.00 |
Others
$3.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging and outbound logistics (per unit) | $3.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.