DISCRETE
Electric AC Motors
Metal stamping, core lamination, winding, assembly, testing · CN
Total Cost
$446 / unit
Capacity (units/year)
500,000
Throughput %
85%
Working capital
$31.0M Mn
Capex
$80.0M Mn
Offsite
$8.0M Mn
Total investment
$119.0M Mn
Lines
14
Net raw material
$271
60.7%
Conversion
$175
39.3%
Total / unit
$446
$ per unit
Raw Material
$271 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Copper wire (magnet wire, windings)Live | kg | $137 | ||
| Electrical steel (stator/rotor core lamination) | kg | $80.08 | ||
| Aluminum (rotor cage, frame/housings)Live | kg | $21.37 | ||
| Bearings (two per motor, 6208 series) | piece | $16.00 | ||
| Insulation (varnish, tape,Film) | kg | $12.00 | ||
| Packaging (box, foam, rust inhibitor) | unit | $5.00 |
Utility
$0.70 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (factory production) | kWh | $0.70 |
Operating
$43.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labor (assembly, winding, testing) | $35.00 | |
| Quality assurance, warranty reserve, scrap | $8.00 |
Overhead
$101 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Manufacturing overhead (supervision, indirect labor, supplies) | $56.00 | |
| SG&A allocation (sales, general, engineering, R&D) | $45.00 |
Depreciation
$0.11 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (plant capex / 15yr / volume) | $0.11 |
Financing
$2.40 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working capital interest (50-day CCC @ 5%) | $2.40 |
Others
$28.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Margin (net income, profit after tax) | $28.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.