BULK

Drilling Fluids (Water-Based Mud)

Blending and quality-control packaging of mineral and chemical additives into weighted drilling fluid systems at a mud service plant, followed by delivery to rigsite. · US
Total Cost
$520 / MT
Capacity (tonnes/year)
15,000
Throughput %
85%
Working capital
$2.5M Mn
Capex
$4.0M Mn
Offsite
$1.0M Mn
Total investment
$7.5M Mn
Lines
15
Net raw material
$291
56.0%
Conversion
$229
44.0%
Total / MT
$520
$ per MT

Raw Material

$291 / MT
LineConsumptionUnitPrice (USD)Cost / MT
Barytes / Baritetonne$63.00
Bentonite ClayLivetonne$19.90
Polymers (PAC, Xanthan, PHPA)tonne$135
Shale Inhibitors (KCl, Glycol)tonne$48.00
pH / Alkalinity Control (Caustic Soda)tonne$4.00
Lost Circulation Materials (LCM)tonne$5.00
Fluid Loss Control Additivestonne$16.00

Utility

$5.65 / MT
LineConsumptionUnitPrice (USD)Cost / MT
ElectricityMWh$4.75
Process Water & Treatmentm3$0.90

Operating

$130 / MT
LinePrice (USD)Cost / MT
Field Service Labour (Mud Engineers)$110
Plant Operations (Operators, QC)$20.00

Overhead

$25.00 / MT
LinePrice (USD)Cost / MT
Plant Overhead & Admin$25.00

Depreciation

$8.00 / MT
LinePrice (USD)Cost / MT
Equipment Depreciation$8.00

Financing

$6.00 / MT
LinePrice (USD)Cost / MT
Working Capital Financing$6.00

Others

$54.30 / MT
LinePrice (USD)Cost / MT
Margin$54.30
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.