DISCRETE
Crane Truck
Heavy equipment assembly — structural fabrication, hydraulic integration, chassis mating, and certification testing of truck-mounted hydraulic cranes (Class 7–8 chassis) · US
Total Cost
$200,855 / unit
Capacity (units/year)
100
Throughput %
85%
Working capital
$3.5M Mn
Capex
$15.0M Mn
Offsite
$1.5M Mn
Total investment
$20.0M Mn
Lines
15
Net raw material
$71,790
35.7%
Conversion
$129,065
64.3%
Total / unit
$200,855
$ per unit
Raw Material
$71,790 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Steel structure (boom, outriggers, chassis adapter) | kg | $4,960 | ||
| Hydraulic system (pumps, valves, cylinders, hoses, fittings) | unit | $45,000 | ||
| Electrical systems (wiring harness, control modules, operator interface, lighting) | unit | $20,000 | ||
| Fasteners, seals, gaskets, and small hardware | kg | $1,530 | ||
| Paint, coatings, and surface treatment chemicals | kg | $300 |
Utility
$2,500 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Factory utilities and production supplies (electricity, compressed air, water, shop supplies) | unit | $2,500 |
Operating
$65.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Assembly and integration labor (welding, fitting, hydraulic hookup, testing) | $65.00 |
Overhead
$33,000 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (supervision, facility, tooling amortization, indirect labour) | $18,000 | |
| Engineering, R&D, and homologation (amortized over unit volume) | $7,500 | |
| SG&A allocation (sales, admin, warranty reserve, product support) | $7,500 |
Depreciation
$4,000 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Depreciation (assembly facility, heavy lift equipment, test rigs, tooling) | $4,000 |
Financing
$4,000 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Financing cost (working capital, receivables, pre-delivery inventory float) | $4,000 |
Others
$85,500 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Truck chassis (Class 7–8, drivetrain, cab, suspension) | $70,000 | |
| QA, inspection, and field certification testing | $3,000 | |
| OEM margin and profit | $12,500 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.