DISCRETE
Corrugated Boxes (RSC)
Corrugator lamination + flexo/rotary die converting, slotting, scoring, folding, stitching/glue · US
Total Cost
$44.58 / unit
Capacity (units/year)
100,000,000
Throughput %
85%
Working capital
$15.0M Mn
Capex
$20.0M Mn
Offsite
$0.00 Mn
Total investment
$35.0M Mn
Lines
14
Net raw material
$0.82
1.8%
Conversion
$43.76
98.2%
Total / unit
$44.58
$ per unit
Raw Material
$0.82 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Kraft linerboard (45-lb basis, outer + inner) | kg | $0.41 | ||
| Semichemical medium (26-lb) | kg | $0.18 | ||
| Recycled linerboard | kg | $0.22 | ||
| Starch adhesive (corrugating)Live | kg | $0.00 | ||
| Water-based ink and coatings | kg | $0.01 |
Utility
$0.33 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant + lighting) | kWh | $0.01 | ||
| Natural gas (steam/heat for corrugating) | MJ | $0.32 |
Operating
$28.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Converting labour (cut, slot, fold, stitch/glue) | $28.00 |
Overhead
$0.09 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Plant overhead and G&A allocation | $0.09 |
Depreciation
$15.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Machine and equipment amortization (corrugator + conveyors) | $15.00 |
Others
$0.35 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Outbound freight and logistics | $0.18 | |
| Packaging materials (bundle, wrap, pallet) | $0.03 | |
| QA, scrap, and waste handling | $0.02 | |
| EBITDA margin target | $0.12 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.