DISCRETE
Commercial Truck Radial Tire (295/75R22.5)
Tire mixing, extrusion, building, and curing with vulcanization · US
Total Cost
$386 / unit
Capacity (units/year)
60,000
Throughput %
85%
Working capital
$6.0M Mn
Capex
$50.0M Mn
Offsite
$8.0M Mn
Total investment
$64.0M Mn
Lines
15
Net raw material
$311
80.5%
Conversion
$75.26
19.5%
Total / unit
$386
$ per unit
Raw Material
$311 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Natural rubber (NR)Live | kg | $33.66 | ||
| Synthetic rubber (SBR/BR blend)Live | kg | $31.14 | ||
| Carbon black (N330/N550 grade)Live | kg | $14.95 | ||
| Steel cord and bead wireLive | kg | $5.87 | ||
| Nylon/cord fabric reinforcementLive | kg | $220 | ||
| Butyl rubber inner linerLive | kg | $5.01 | ||
| Sulfur cure system and acceleratorsLive | kg | $0.07 |
Utility
$0.26 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Electricity (plant load)Live | MWh | $0.02 | ||
| Natural gas (process heat + curing) | GJ | $0.24 |
Operating
$46.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Direct labor (mixing, building, curing) | $42.00 | |
| Maintenance labor and supplies | $4.00 |
Overhead
$24.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead (supervision, utilities, indirect labor, admin) | $12.00 | |
| SG&A (distribution logistics, sales, engineering, corporate) | $12.50 |
Depreciation
$2.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment and tire mold depreciation | $2.50 |
Others
$2.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| QA/inspection and scrap/rework | $2.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.