DISCRETE
Commercial LED Fixture (8-inch Downlight, 3,000 lm, DALI)
LED component integration — SMT driver assembly, thermal-press die-cast housing, optics bonding, ATE test, pack · US
Total Cost
$50.58 / unit
Capacity (units/year)
1,500,000
Throughput %
85%
Working capital
$18.0M Mn
Capex
$15.0M Mn
Offsite
$0.00 Mn
Total investment
$33.0M Mn
Lines
11
Net raw material
$19.68
38.9%
Conversion
$30.90
61.1%
Total / unit
$50.58
$ per unit
Raw Material
$19.68 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| LED Engine (chips, phosphor, optics, thermal interface) | piece | $8.40 | ||
| LED Driver / Power Supply (PCB, semiconductors, capacitors, magnetics) | piece | $6.60 | ||
| Aluminum Die-Cast Housing (body, heat sink, mounting frame)Live | kg | $2.50 | ||
| Copper Wire, Connectors, FastenersLive | kg | $2.16 | ||
| PCB Cleaning Solvent (isopropanol / acetone)Live | kg | $0.02 |
Utility
$0.02 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Factory Electricity (SMT, assembly, ATE, HVAC) | kWh | $0.02 |
Operating
$23.48 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Assembly, Test & Pack Labor (SMT, bonding, ATE, pack) | $23.48 |
Overhead
$2.70 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory Overhead & QA/Scrap (facilities, indirect labor, 4% scrap) | $2.70 |
Depreciation
$1.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment Depreciation (SMT lines, tooling, test fixtures) | $1.50 |
Financing
$2.20 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Working Capital & Capex Financing Cost Allocation | $2.20 |
Others
$1.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Packaging (corrugate box, foam, labels, palletizing) | $1.00 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.