BULK
Commercial CPVC Pipes
PVC resin chlorination and extrusion: PVC feedstock is chlorinated in-house to CPVC compound, then compounded with stabilizers/additives and extruded into standard-diameter piping across multiple lines. · US
Total Cost
$4,926 / MT
Capacity (tonnes/year)
20,000
Throughput %
85%
Working capital
$8.5M Mn
Capex
$25.0M Mn
Offsite
$3.2M Mn
Total investment
$36.7M Mn
Lines
14
Net raw material
$1,591
32.3%
Conversion
$3,334
67.7%
Total / MT
$4,926
$ per MT
Raw Material
$1,591 / MT
| Line | Consumption | Unit | Price (USD) | Cost / MT |
|---|---|---|---|---|
| PVC Resin (CPVC-grade feedstock) | tonne | $1,499 | ||
| Chlorine (in-house chlorination)Live | tonne | $0.03 | ||
| Tin-based stabilizer (organotin) | kg | $49.60 | ||
| Impact modifiers / lubricants (minor additives) | kg | $42.00 |
Utility
$45.98 / MT
| Line | Consumption | Unit | Price (USD) | Cost / MT |
|---|---|---|---|---|
| Electricity (chlorination + extrusion lines) | MWh | $45.60 | ||
| Natural gas (process heat for chlorination) | MMBtu | $0.38 |
Operating
$62.50 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Direct labour (3-shift crew + supervisors) | $58.00 | |
| Maintenance materials and contract services | $4.50 |
Overhead
$245 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| QA, certification, lab testing (UL/FM/NSF) | $57.00 | |
| SG&A allocation (sales, admin, distribution) | $188 |
Depreciation
$94.00 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Plant and equipment depreciation (10-yr straight-line) | $94.00 |
Financing
$50.00 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Working capital financing cost (8% WACC on WC) | $50.00 |
Others
$2,837 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Packaging (bundle wrap + strapping + inbound freight) | $37.00 | |
| Scrap / trim allowance (1.5% of output) | $2,800 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.