BULK
Cold-Form Blister Foil
Multi-layer lamination and cold-forming conversion (aluminum foil + PVC/PVDC film + adhesives, dried and slit to roll) · US
Total Cost
$1,963 / MT
Capacity (tonnes/year)
5,000
Throughput %
85%
Working capital
$3.0M Mn
Capex
$25.0M Mn
Offsite
$1.5M Mn
Total investment
$29.5M Mn
Lines
16
Net raw material
$522
26.6%
Conversion
$1,441
73.4%
Total / MT
$1,963
$ per MT
Raw Material
$522 / MT
| Line | Consumption | Unit | Price (USD) | Cost / MT |
|---|---|---|---|---|
| Aluminum foil (1235/8079 alloy)Live | tonne | $1.41 | ||
| PVC/PVDC film resin | tonne | $392 | ||
| Polyurethane adhesives and lacquersLive | tonne | $0.10 | ||
| Print inks, primers and process consumables | tonne | $128 |
Utility
$222 / MT
| Line | Consumption | Unit | Price (USD) | Cost / MT |
|---|---|---|---|---|
| Electricity (lamination, forming, HVAC) | MWh | $198 | ||
| Natural gas (drying ovens, climate control) | GJ | $4.40 | ||
| Process water and wastewater | m3 | $20.00 |
Operating
$137 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Direct labour — conversion operators, setters, helpers | $42.00 | |
| QC, testing and certification (lab consumables + technician) | $45.00 | |
| Maintenance labour and parts | $50.00 |
Overhead
$380 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Factory overhead (supervision, engineering, facilities, insurance) | $210 | |
| Corporate SG&A allocation | $170 |
Depreciation
$150 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Depreciation — plant and equipment (10-yr straight-line) | $150 |
Financing
$112 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Capital charge — 7% WACC on deployed capex | $112 |
Others
$440 / MT
| Line | Price (USD) | Cost / MT |
|---|---|---|
| Packaging materials (interleave paper, core, palletizing) | $280 | |
| Outbound logistics and freight | $160 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.