DISCRETE
Bag-in-Box System (5L High-Barrier)
Film extrusion, laminating, pouch making, and carton converting · US
Total Cost
$22.16 / unit
Capacity (units/year)
15,000,000
Throughput %
85%
Working capital
$6.0M Mn
Capex
$22.0M Mn
Offsite
$3.0M Mn
Total investment
$31.0M Mn
Lines
11
Net raw material
$1.28
5.8%
Conversion
$20.88
94.2%
Total / unit
$22.16
$ per unit
Raw Material
$1.28 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Polyethylene resin (film grade)Live | kg | $0.20 | ||
| Paperboard outer carton (B-flute)Live | piece | $0.23 | ||
| Barrier layers (EVOH / nylon) | kg | $0.32 | ||
| Tap and fitment components | piece | $0.32 | ||
| Printing inks and graphics | piece | $0.21 |
Operating
$20.00 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Converting and assembly labor | $20.00 |
Overhead
$0.17 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Factory overhead and utilities | $0.17 |
Depreciation
$0.10 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment depreciation | $0.10 |
Others
$0.61 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Logistics and packaging | $0.18 | |
| Regulatory and food contact QA testing | $0.06 | |
| Converter margin | $0.37 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.