DISCRETE
Standard HVAC Pocket Filter (24x24x12, G4/F5)
Pleating, Ultrasonic Welding, and Frame Assembly · US
Total Cost
$33.36 / unit
Capacity (units/year)
2,000,000
Throughput %
85%
Working capital
$4.5M Mn
Capex
$12.0M Mn
Offsite
$2.0M Mn
Total investment
$18.5M Mn
Lines
9
Net raw material
$10.18
30.5%
Conversion
$23.18
69.5%
Total / unit
$33.36
$ per unit
Raw Material
$10.18 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Synthetic Filter Media (Polypropylene/Polyester) | m2 | $5.68 | ||
| Galvanized Steel Frame (Header and Supports) | kg | $3.30 | ||
| Adhesives and Sealants (Hot Melt / PU) | kg | $1.20 |
Utility
$0.18 / unit
| Line | Consumption | Unit | Price (USD) | Cost / unit |
|---|---|---|---|---|
| Factory Utilities (Electricity for Pleaters/Welders) | kWh | $0.18 |
Operating
$20.45 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Pleating & Assembly Labor | $20.45 |
Overhead
$0.50 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Engineering, R&D, and Facility Overhead | $0.50 |
Depreciation
$0.25 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Equipment and Facility Depreciation | $0.25 |
Others
$1.80 / unit
| Line | Price (USD) | Cost / unit |
|---|---|---|
| Quality Testing & ASHRAE Certification (Allocated) | $0.75 | |
| Packaging and Outbound Preparation | $1.05 |
Prices stored in USD; converted to your selected currency at the latest ECB rate. Inputs marked "Live" pull current observed prices from Claight commodity data.